| Step 1: Get a new differential mount - if you so desire, get the competition part, which has no counterweight and stiffer rubber isolator. I was in a rush so I had my supplier send what ever they had available, which was the stock one. While you've got the car in the air, inspect the mounting tab on the subframe. Make sure it doesn't look like this. | ||||
| Step 2: Remove the rear subframe and differential as a unit. The most fun is uncrimping and removing the half-shaft nuts and knock them out of the rear hubs. Mark the position and disconnect the driveshaft from the differential. Using two jacks, Support the differential with one and the subframe with the other. Once everything is unbolted, lower them both at the same time. | ||||
| Step 3: Examine the subframe - this break does not look repairable. According to MazdaComp, this failure is not uncommon on race cars, so they offer a reinforced subframe but I doubt I could afford one. | ||||
| From the rust, it appears that the tear began a while ago, then suddenly failed. Possibly while exitting a Taco Bell parking lot. No, that was the drive shaft. | ||||
| Interestingly, note that the subframe welds seems to have held well. | ||||
| Step 4: Get another subframe. You could buy a new one but I found a perfectly usable one at a self-service junk yard. I've found that the key to easily pulling one at a yard is to bring an air impact wrench and a 5 gallon air tank (very cheap at Harbor Freight). While it's still fresh, I took the time to clean the new subframe. Check all the ball joints on the lateral links - swap in links with good joints because it will never be easier. | ||||
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| Step 5: While you're at it, go ahead and replace all those old bushings. I put in a set of Energy Suspension urathane bushings, but I missed the opportunity to replace the old DTSS bushings with the "Toe Eliminator" bushings. While I was in the neighborhood, I also replaced the stock sway bar end links with adjustable end links. | ||||
| Step 6: To quote Mazda: "Assemble in the reverse order of disassembly." | ||||